How aluminium scrap becomes a certified ingot
Five controlled stages, every one of them weighed, logged and traceable back to the material that entered our gate.
Stage 01
Material in & weighing
- Every load is logged with ticket number, supplier, item type and gross weight.
- Incoming scrap is sampled and can be spectro-tested before it is priced.
- Material is booked into stock the moment it is accepted at the gate.
Stage 02
Crushing, pulverising & separation
- Single and double pulverising bring material to a consistent size for melting.
- Magnetic separation pulls out ferrous contamination.
- Screening removes fines and dust; recovered Dana goes straight back into stock.
- Input and output weights are recorded per machine, operator and shift.
Stage 03
Crucible furnace melting
- Charges are melted heat by heat under a work order with a heat number.
- Input and output weight is captured for each heat, so recovery is measured, not guessed.
- Day and night shift operation with operator-wise productivity tracking.
Stage 04
Casting, grading & spectro testing
- Ingots are cast, weighed and counted into graded batches.
- An 18-element spectro analysis is run and stored against the batch.
- Customers receive a printable analysis certificate with reference and heat number.
Stage 05
Stock & dispatch
- Ingot stock is filterable by grade, input material and element percentages.
- Dispatch generates a delivery order automatically with weights and pieces.
- Job orders show completed, in-production and balance quantity at any time.
Want your alloy made to a specific chemistry?
Share your target composition and volume — we blend input material to match and confirm it with spectro results before dispatch.
Send your specification